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PS Ball Abrasive

SIS 055900 Sa 2.5 (Sweden) :

Swedish Standard Institution

 

SSPC-SP 10 (U.S.A) : Steel Structure Painting Council


BS 4232 (U.K) :

British Standards


ISO 8501-1 & ISO 8502-10 : International Standard Organization


NACE No.2 : National Association of Corrosion Engineers


IMM 2683: Institute Of Materials Malaysia

 

Consumption & Effectiveness Calculator

(please click here)
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For more PS Ball Abrasive information, please send request to us at inquiry@rzf.com.my :

Introduction Of Abrasive

Specification

Technical Data Sheet

Material Safety Data Sheet

Summary of Material

Classification of Usage

Characteristics

Comparison  

FAQ about PS Ball

Q & A with DOSH

Abrasive Recycle Methods    by RZF

 

Approval from Local Authorized Department:

Jabatan Alam Sekitar, Malaysia (DOE)

Jabatan  Keselamatan dan Kesihatan Pekerjaan Malaysia (DOSH)

 

Third party laboratory test result on PS Ball:

ICP Full Test

Chloride Content Test

 

Project reference which participated and material supplied by RZF Sharpshoot Sdn Bhd:

MGP-1(BORF) For System 4- Murphy Sarawak Oil Co. Ltd at Miri, Sarawak. 2009.

Tangga Barat Jacket-Petronas Carigali at Perak D. R. 2009.

Helang Intergrated Platform -OffShore For Nippon Oil at W.P. Labuan 2009.

Tangga Barat Cluster- Petronas Carigali at Selangor D.E. 2009.

Approval From Petronas Coating & Lining Technical Committee (PCLTC) 2008.

Murphy Sarawak Oil Co. Ltd  Gas Plant MGP-1

MLNG, Bintulu Sarawak ~ MDD Project- Dua Debottlenecking

CMEC - Sponge Ball Collector

Sarawak Shell Berhad (SSB) Plate

Supply of Manual Ball Valve

Petronas Methanol Labuan - PML External Tank Maintenance

Akta Kualiti Alam Sekitar 1974

PS BALL Production Flow Chart

Blasting Demo (Video Clip) 2009

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*For test panel request, kindly send your inquiry to inquiry@rzf.com.my

 

 

 

 

 

 

 

 

 

 

 

 

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BLASTING Abrasive- PS BALL

 

 

Environment Friendly Blasting Abrasive-PS Ball ( Precious Slag Ball ) is a product for alternative abrasive material which formulated by Korean under Atomizing Technology Development. Nevertheless, PS Ball Abrasive has been used years ago in Korea and supplied about 40,000metric tons to Korea National Oil Corporation ( KNOC ) and about 35,000 metric tons to Korea Gas Corporation ( KOGAS ) in year 2007 and 2008. One of our RZF Group Manufacturing Associate Partners is AJ-ECO Tech Sdn. Bhd, now mainly manufacturing this said product at Seberang Prai in Penang of Malaysia.


PS Ball is out performed and carry a lot of advantages, especially for Ship- building, Ship maintenance, Oil Storage Tank, Mega Bridge, Heavy Steel Structure, Oil Rig Platform, Petroleum Probe and etc. RZF Sharpshoot Sdn Bhd categorizes this usage in 2 categories, which is Cleaning and Surface Preparation.
 

Blast Cleaning

PS Ball is a type of blasting abrasive which made in Prai, Pulau Pinang of Malaysia. PS Ball is purposely formulated for its hardness, durability and abrasive characteristics. PS Ball is free of any toxic components and meets all Local and International Authority department requirements such as Department Of Occupational, Safety and Health Under Ministry Of Human Resources Malaysia ( DOSH ) to RZF Sharpshoot Sdn Bhd with Ref. no: JKKP HIE 127/12/5-24/08. PS Ball provides a perfect atomizing of materials size, density, hardness and durability. This ensures abrasive efficiency which may lower blasting abrasive consumption and highest productivity ratio at safe environmental and health conditions. PS Ball is also cost impressively compare to garnet, silica sand, steel slag, steel shot and other mineral materials. Base on its low consumption(20 kg/m2 ) and high productivity ( 8 minutes/m2 ), PS Ball can be recycle 2-3 times or more which depending on its surface toughness requirement and low friability. PS Ball been used and approved by Malaysia local established Petroleum Company Petronas and approved under Petronas Coating and Lining Technical Committee ( PCLTC ) with ref, no: PTS 30.48.00.31P and PCLTC/08/AB/AL001R2, Shipyards, Steel Infra-Structure and other large and small clients around Malaysia and ASEAN countries.       RZF Group Of Companies is available through an established networking of dedicated and professional management team to fulfill all clients and friends’ needs.
 


Surface Preparation Application

PS Ball is formulated to suit all fields of the surface preparation industry. This said products achieved Dust Level – Low (Rating 1) certified under ISO 8502-3 and Chloride Content which < 10ppm which also awarded ISO 8502-10. PS Ball also qualified for blasting grade Sa 2.5 of surface Treatment. Surface preparation with or without subsequent coating, which related:-
• Shipyard
• New Steel Structure Building
• Oil and Gas Industry
• Carboline Protective Tank Lining Products
• Construction and Maintenance of Industrial Plants.
• Stone Structure Projects
• Etc


Advantages of Blasting Abrasive - PS Ball

PS Ball is a type of MALAYSIA manufacturing product which is Environmental Friendly, safe and free from any toxic or crystalline silica. In use of PS Ball, we gather all this information and results which as listed as below:-
Cost Effectively
Advised refer to Blasting Cost Comparison Calculator (refer to Technical Data Sheet)
Low Dusting
Refer to Dust Level-Low (rating 1) ISO 8502-3 and ISO 8502-10.
High Productivity
PS Ball is very fast cutting to surface due to raw material character, speed, hardness (7.5 Mohs) and shape of impacting on the surface. Refer to Blasting Area Comparison Calculator(refer to Technical Data Sheet).
Low Consumption
PS Ball encourage for recycling. Result shown PS Ball easy to gather, to dry up and re-use which may reduce abrasive consumption. (refer to Technical Data Sheet).
Surface Quality
Provided clean and deep into the cavities and other area down to the bare steel structure surface. Surface profile of 30-60 microns, 60-100 microns, 60-120 microns and > 120 microns is easily achieved. Refer to Manufacturer products profile. Kindly proceed to Test Panel Result from our projects reference.
Health And Safety
PS Ball is non-toxic. There is no radioactive contaminants and approved by local authority department Jabatan Alam Sekitar for said disposal of blasting material with ref.no: 91/110/619/130. PS Ball does not contain Silica which may cause Occupational Lung Disease such as Silicosis and etc. Refer to Jabatan Keselamatan Dan Kesihatan Pekerjaan Malaysia (DOSH) under Kementerian Sumber Manusia with ref.no: JKKP HIE 127/12/5-24/08 to RZF Sharpshoot Sdn Bhd.
Recycling
PS Ball is suitable for multiple usages. It can be recycle 2 to 3 times and could be more, depends on blasting yard conditions.


 

The High Risk of Crystalline Silica Usage to Human & Environment Compare with Blasting Abrasive - PS Ball

(click below links to read)

www.workershealth.com.au/facts060.html

www.dllr.state.md.us/labor/silica.htm

www.silicosis-injury-attorneys.com/pages/sandblasting_risks.html

www.silicosisclaims.com/about.html#professions

 

Maximizing Performance of PS Ball

PS Ball does not need any costly, special blasting equipments and methods to maximize its performance. Such as;-
• Control Of Abrasive Flow Rate
• Adequate Pressure
• Venturi Nozzles
 

Quality Control - Material Tag For PS Ball

RZF Sharpshoot Sdn Bhd has produced material tag to assure product quality and to secure all clients benefits. Besides this, it's also for the purpose of  In-House product inspection in order to provide the best product and information to our valued customers and friends.

Click here to view.

 

Handling Jumbo Bag in Proper Methods